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Case Study · Education

IGTU CIM Digital Twin Lab

Building a connected physical + virtual learning environment for 300+ women engineers preparing for Industry 4.0.

Client

Indira Gandhi Technical University for Women (IGTU), India

Sector

Higher Education · Smart Manufacturing

Platform

Visual Components Education Edition

Scale

300+ women engineers trained annually

Context

IGTU's smart manufacturing initiative includes a Computer Integrated Manufacturing (CIM) system, developed and installed by Digitech Robotics India Private Limited. The system features real automation hardware that students can interact with on the lab floor.

IGTU's lab vision included a Digital Twin layer to enhance learning outcomes — enabling students to study the CIM system more comprehensively alongside practical, hands-on lab work. Specifically, the university wanted a virtual layer that would:

  • Let students simulate and test production workflows before going hands-on
  • Scale access for larger student cohorts while preserving hands-on learning quality
  • Introduce digital twins in a way that aligns with real-world factory tools

Delivery Blueprint

APEXIZ used a repeatable five-step delivery method to implement the lab's Digital Twin layer:

  1. Vision and outcomes alignment
  2. System mapping (physical → virtual learning model)
  3. Digital twin model build (CIM simulation model)
  4. Platform enablement (Visual Components Education Edition)
  5. Faculty enablement and coursework adoption
APEXIZ and Digitech Robotics team at the IGTU CIM lab
At the IGTU CIM lab, New Delhi

How APEXIZ Delivered

1. Vision and Outcomes Alignment

APEXIZ aligned the lab vision to concrete learning outcomes: students should be able to design, simulate, and validate production workflows in a realistic environment, then connect those insights to hands-on lab work.

2. System Mapping: Building the Bridge

APEXIZ mapped the physical CIM system into a structured virtual learning model — ensuring the simulation environment was not an abstract demo, but a purposeful mirror of what students would encounter on the lab floor. This involved:

  • Mapping the CIM process flow into a simulation learning flow (material movement, robot sequences, station interactions)
  • Identifying key learning interactions students needed to observe and control: sequence logic, material flow, layout configuration, and cycle time
  • Defining what must be visible, adjustable, and testable within the model to support different course objectives

3. Digital Twin Model Build

APEXIZ developed a custom-built simulation model of the Digitech Robotics CIM system so students can explore the system both virtually and physically within one connected environment. The model supports:

  • Simulating material flow, robot arms, and production sequences in 3D
  • Building layouts using drag-and-drop smart components
  • Validating logic and layouts before interacting with hardware

"We are using Visual Components software for our mechatronic system to design, simulate, and validate the complete automation process. This software helps us visualize system behavior, verify layouts, optimize cycle time, and ensure smooth integration of mechanical, electrical, and control components before actual implementation. It significantly improves design accuracy, reduces development time, and enhances overall system reliability."

— Mr. Ajit Gate, Director, Digitech Robotics India Private Limited

4. Platform Enablement (Standardizing the Learning Environment)

APEXIZ standardized the simulation lab environment using Visual Components Education Edition so faculty could run repeatable coursework and students could build, test, and iterate consistently across classes. This created a common platform for learning factory simulation concepts aligned with robotics, production planning, and automation labs.

"We are incredibly proud to be part of the curriculum at IGTU, supporting the technical education of women in India through our software and enabling them to create and implement digital twins, smart manufacturing and robotics through a single package. We very much look forward to the cooperation with IGTU and seeing the results created by their staff and students alike."

— Hans Garritzen, Partner Manager, Visual Components

5. Faculty Enablement and Coursework Adoption

APEXIZ enabled faculty adoption so the lab becomes a sustained academic capability — not a one-off installation. Faculty integrated the platform into robotics, production planning, and automation coursework. Students also began using the simulation environment beyond assignments, prototyping startup concepts inside the university's incubation center.

Results

By combining real CIM hardware with a connected simulation environment, IGTU created a future-ready learning setup. The outcomes speak to both adoption and impact:

  • Integrated into multiple subjects — robotics, production planning, and automation coursework — giving the lab sustained academic relevance beyond a single course
  • Students adopted the simulation environment beyond formal assignments, using it to prototype startup concepts inside the university's incubation center
  • Created a repeatable environment for teaching digital factory concepts, reducing reliance on one-time hardware demonstrations
  • Faculty can now run structured, consistent simulation exercises aligned with real industrial workflows — independent of hardware availability
Digital Twin in Action

"Our vision is twofold. First, to use Visual Components to educate students about the wide variety of industrial equipment — through access to over 3,500 smart models in the eCatalog. Second, to empower aspiring manufacturing professionals with hands-on experience in simulation, offline programming, and virtual commissioning — tools essential for smart decision-making in modern factories."

— Hari Nidamarthy, CEO, APEXIZ

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